Jump to content

ducato rear leaf spring bushes


silverback

Recommended Posts

Hello all, my Motorhome rear creaks and groans like my bad back *-) so i have jet washed underneath, tightened all bolts etc on the chassis and rear extension, and it still does it, so i read in the December issue of the MMM an article on how to remove the bushes and replace and grease, however what it didn't mention was which bushes, the one at the front and the 2 at the rear? all 3 or just the one at the rear what bolts to the chassis?, also where to jack the vehicle up the chassis or the axle, i think the chassis then the wheel will dangle and take the weight off the leaf springs, cos if i jack it with the axle the springs will go under tension, am i right in this assumption? also when i remove the bolts will the leaf spring twang flat or do they stay the same shape and in position? i have the E24 (i think) torx socket and M24 spanner as well. as you can probably gather i've no experience of working on suspension *-)

thanks Jonathan

Link to comment
Share on other sites

Jack on chassie when wheels leave ground there's no tension on springs. My rear bushes both top and bottom start to squeak occasionally and a good dousing with WD40 cures it for a long time You can loosen both bolts to allow it to seep in but not really necessary
Link to comment
Share on other sites

Often a good dousing with water can temporarily ease the noise so before taking it all apart drive through a few puddles and if that cures it you are probably on the right track.

 

If you are unfamiliar with working under a van take great care to have the chassis suported whilst you do so.

 

You need the weight of the van off the springs so the springs are are slack but not jacked so much that the wheels dangle as that is putting weight back on. If you get that wrong you will struggle to get the bolts out and struggle even more to get them back in.

 

With the chassis lifted and well supported I would use a small jack under the spring where the U bolts join it to the axle to adjust the axle and wheels to the right position.

Link to comment
Share on other sites

Jonathan

 

Assuming that your Ducato is a post-2006 X250 or X290 model ( (?) (?) (?) ), the following link has a drawing of the rear axle/suspension showing the component parts.

 

https://fiat-pro.afora.ru/d06/2j/251c63051870-099/443/5+44305s02+1-0/

 

The writer of the letter in December 2017’s MMM was referring to Parts 11, 18, 19 and 20 at the top of the ’shackle’ (Parts 13) that connects the rear of the leaf-spring to the vehicle’s chassis.

 

The Part 19 bushings (photo attached) have a removable ‘top-hat shaped’ nylon centre as shown in the photo in MMM. If the metal tube (Part 20 on drawing) that runs through the nylon top-hats is so badly corroded that it has damaged the interior of the top-hats, I’m doubtful that the top-hats can be obtained separately. I don’t what torque Nut 11 should be tightened to.

 

If you are wary of carrying out this task, you might try witzend’s approach and douse the bushes with lubricant. I tend not to use traditional WD40 much nowadays (as it picks up dirt) preferring this stuff

 

https://wd40.co.uk/specialist/anti-friction-dry-ptfe-lubricant/

 

1836779651_Part19.jpg.883b13bf10979be7c1efdc9a426781e7.jpg

Link to comment
Share on other sites

  • 1 month later...

Hi all just an update on this, i decided to buy the bushes off ebay instead of cleaning them up, item number is

https://www.ebay.co.uk/itm/PEUGEOT-BOXER-CITROEN-RELAY-FIAT-DUCATO-REAR-LEAF-SPRING-HANGER-BUSHES-5131F6/371914008994?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2060353.m2749.l2649

then they where a bit of a pig to get out due to water tank at the side of them, after 3 hrs the job was done and the new bushes were fitted and greased and torqued up to 145 nm. on inspection the old bushes were indeed rubbing on the steel shank what goes through them because of rust and i am happy to report SUCCESS!! silence is achieved no more squeaking and groaning, so thanks to everyone for the info, also whilst i was under there i loosened the other bolts on the leaf springs and fired some grease in and retightened

Jonathan

Link to comment
Share on other sites

Archived

This topic is now archived and is closed to further replies.

×
×
  • Create New...