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Ducato X250 Airbag failure


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Warning light on and Airbag failure displayed. On startup this morning, and ever since. Has not been standing without use. Good battery fully charged. No obvious loose connections under either cab seat. I would be grateful for any ideas that mean I don't have to go to Fiat dealership who will no doubt say I need a new ecu and charge me a fortune for the privilege.
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If you need to remove Airbag Module here are the directions

 

John

 

REMOVE, REPAIR/REPLACE FAULTY ECU MODULE ON FIATS

AIR BAG WARNING LIGHT ON FIAT DUCATO

My friend has a motorhome built in 2015 based on a Fiat Ducato and

noticed his airbag & seat belt tensioner warning lights illuminated on his

dashboard. This is a known fault on Fiats and indicates a faulty ECU

module which controls the airbags. Google suggested repair costs at main

Fiat garages varying between £500 - >£1000 but also highlighted a

company who could possibly repair the ECU

Crash Data were contacted and confirmed they could under certain

circumstances repair the unit at a cost of £30-£60 and if not they could

supply a new unit costing £180. The decision was made to remove the

unit and send it to Crash Data who only accept units by post.

Removal Process

Disconnect battery and wait 30 minutes

DO NOT RE-CONNECT WITHOUT ECU UNIT INSTALLED

Remove unit which is situated on floor underneath cup holder on main

dashboard. Unit was secured with 3 x 10mm nuts and 2 scart type plugs

were removed. Noticed unit made in 2014.

Unit posted Tuesday, arrived Wednesday and was unable to be repaired.

Also unit is no longer available and has been replaced with an updated

model. However the airbag ECU has to be coded to the main ECU to

enable them to talk to each other and Crash Data had never done this on

an updated replacement unit but were willing to try and if it didn’t work

they would take the unit back and replace with an un-coded unit which

could be taken to a Fiat Dealership for coding.

Unit arrived Friday morning, re-fitted by reversing removal process, and

30 minutes later van was running perfectly

CRASH DATA

Throughout this process they have been helpful, courteous and

professional. They now know that if units get updated and replaced they

can take the code from your original unit and successfully code the new

unit. I first contacted them by email on Saturday afternoon and within an

hour I had a reply even though they were closed

Total cost including postage was £187.20 which was a massive saving

https://www.crashdata.co.uk/Default.asp

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I think there is a safety warning to be given here. Both the airbags and the seat belt pre-tensioners are actuated via an explosive charge. If attempting DIY repairs in this area, make absolutely certain that you have, and exactly follow, the instructions, and that the instructions are appropriate to the year and model of Ducato involved. Injury is possible if either system is activated while working in close proximity. It'll also cost you to have the spent units replaced! Tread soft! ;-)
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Could be worth a call to Crashdata first ,to see what they say , as the cost for them to check your module may be less than a Fiat diagnostic check ( the module is easy to remove with the information about doing this on the Crashdata website)
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There are numerous posts on here about the Airbag Bag failure and several people said they've contacted Fiat to complain as the controller failure is a known problem and Fiat have supplied a replacement free so might be worth contacting Fiat first.
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I contacted Fiat direct.

Our MH was 4 years old and the service I received was superb

Start to finish is less than 5 days

All I paid was 1 hr labour.

I took it to Worcester Fiat professional, which is no longer a professional Fiat franchise.

But with a recall for brake pipe checks I booked Gloucester Fiat professional which also was a very good experience.

All you have to do is contact Fiat direct and mention you have been advised of the airbag module causing problems.

It’s worth a try.

It worked for me easily.

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Brian Kirby - 2022-05-09 5:11 PM

 

I think there is a safety warning to be given here. Both the airbags and the seat belt pre-tensioners are actuated via an explosive charge. If attempting DIY repairs in this area, make absolutely certain that you have, and exactly follow, the instructions, and that the instructions are appropriate to the year and model of Ducato involved. Injury is possible if either system is activated while working in close proximity. It'll also cost you to have the spent units replaced! Tread soft! ;-)

 

Thanks Brian. I would only attempt a DIY repair, I would only do so if absolutely sure what I was doing. I will try contacting Fiat first, and see if I can get anywhere when I tell them its a known problem.

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